
Weber Chili on the Grill
Grilling chili on a Weber grill adds smoky depth and caramelized flavor that stovetop chili can’t match. By using direct and indirect heat, wood smoke, and grilled aromatics, you can create a rich, bold chili perfect for backyard gatherings, game day, or cozy nights.
🧠Key Principles
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Grill Smoke Infusion
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Charred vegetables and smoked spices enhance umami.
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Meat Searing
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Direct heat browns the meat, adding Maillard flavor, which builds chili complexity.
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Slow Cooking
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Indirect heat allows the chili to simmer and meld flavors, developing depth without burning.
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Layered Flavoring
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Grilled peppers, onions, garlic, and optional smoked chilis create smoky, sweet, and spicy layers.
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🥩 Ingredients (Serves 6–8)
| Ingredient | Quantity | Notes |
|---|---|---|
| Ground beef, pork, or turkey | 1.5 lbs (680 g) | 80/20 beef recommended for juiciness |
| Chorizo or smoked sausage | 8 oz (225 g) | Optional, adds smoky depth |
| Onion | 1 large | Quartered for grilling |
| Bell peppers | 2 (red & yellow) | Grilled for sweetness |
| Jalapeño or chipotle | 1–2 | Adjust heat level |
| Garlic | 4 cloves | Grilled or minced |
| Canned diced tomatoes | 28 oz (800 g) | Base for chili |
| Tomato paste | 2 tbsp | Deepens flavor |
| Kidney beans | 15 oz (425 g) | Drained and rinsed |
| Black beans | 15 oz (425 g) | Optional |
| Olive oil | 2 tbsp | For vegetables and meat |
| Chili powder | 2 tsp | Smoked chili powder enhances flavor |
| Paprika | 1 tsp | Sweet or smoked |
| Cumin | 1 tsp | Ground |
| Oregano | 1 tsp | Dried |
| Salt & pepper | To taste | Season generously |
| Beef or chicken stock | 1 cup | Adjust consistency |
| Optional garnish | Cheddar, sour cream, cilantro, lime | For serving |
🔥 Step-by-Step Weber Grill Method
1. Preheat the Grill
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Direct heat: High (450–500°F / 230–260°C) for searing
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Indirect heat: Low (~275–300°F / 135–150°C) for simmering
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Optional: Add wood chips for smoke infusion
2. Grill the Vegetables
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Brush onions, peppers, and garlic with olive oil
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Grill over direct heat until charred and softened (~8–10 min)
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Remove, peel if desired, and roughly chop
3. Sear the Meat
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Toss ground beef or pork with a pinch of salt and pepper
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Place in a grill-safe skillet or cast-iron pan over direct heat
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Sear until browned (~5–7 min), breaking up chunks with a spatula
4. Assemble the Chili
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Add grilled vegetables to the seared meat
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Stir in tomato paste, diced tomatoes, beans, and stock
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Add spices: chili powder, paprika, cumin, oregano
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Mix well
5. Simmer on the Grill
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Move pan to indirect heat
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Cover with lid or foil
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Simmer 30–45 minutes, stirring occasionally, until flavors meld
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Adjust salt, pepper, and chili heat
6. Serve
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Spoon chili into bowls
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Top with optional garnishes: shredded cheese, sour cream, cilantro, lime wedges
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Serve with cornbread, tortilla chips, or crusty bread
🧠Pro Tips for Maximum Flavor
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Use a mix of meats: Beef and pork create richer chili.
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Char veggies: Grilling peppers, onions, and garlic adds smoky sweetness.
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Smoke it: Soak wood chips in water and add for subtle smoky aroma.
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Cook low and slow: Indirect heat simmers chili evenly without scorching.
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Layer spices gradually: Toasting spices briefly in the skillet deepens flavor.
🔥 Optional Enhancements
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Add dark chocolate or cocoa powder for complexity
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Stir in beer or stout for deep malty flavor
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Add chipotle peppers in adobo for smoky heat
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Top with grilled corn or roasted poblano for texture contrast
🥂 Suggested Pairings
Beer: Amber ale, stout, lager, or IPA
Wine: Zinfandel, Shiraz, Malbec
Sides: Cornbread, garlic bread, grilled vegetables, coleslaw
⭐ Why Weber Chili on the Grill Works
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Direct heat searing builds deep, savory meat flavor
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Grilled vegetables add caramelized sweetness and smokiness
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Low indirect heat simmers chili to meld flavors without burning
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Perfect for outdoor entertaining, creating a dish with layered textures, bold flavors, and aromatic appeal
- 3 pounds plum tomatoes, cores removed
- 3 stalks celery
- 2 medium yellow onions, cut crosswise into 1/2-inch slices
- Extra virgin olive oil
- 1 medium jalapeño pepper, stem removed
- 2 tablespoons pure chile powder, divided
- 2 teaspoons kosher salt, divided
- 1/2 teaspoon freshly ground black pepper
- 1 pound top sirloin steak, about 3/4 inch thick
- 3 boneless pork loin chops, each about 5 ounces and 3/4 inch thick
- 2 teaspoons ground cumin
- 2 teaspoons dried oregano
- 2 teaspoons minced garlic
- 1/4 teaspoon ground cayenne pepper
- 1 bottle (12 ounces) ale
- 1 cup beef broth
- 1 can (14 ounces) pinto beans
- 1 cup grated sharp Cheddar cheese
- 1 cup sour cream
2. Brush or spray the celery and onion slices with olive oil. Grill the celery, onions, and jalapeño over direct medium heat, with the lid closed as much as possible, until well marked, 8 to 10 minutes, turning once. Transfer the vegetables to a cutting board. Chop the celery and onions into 1/4-inch pieces. Mince the jalapeño. Add the vegetables to the tomato purée.
3. Next In a small bowl combine 1 tablespoon of the chile powder, 1 teaspoon of the salt, and the pepper. Brush or spray the meat with oil and season both sides of the steak and the chops with the spices. Grill over direct medium heat, with the lid closed as much as possible, for about 8 minutes, turning once. Remove from the grill and cut into 3/4-inch cubes, then add to the tomato mixture.
4. And then add the remaining 1 tablespoon chile powder, the remaining 1 teaspoon salt, cumin, oregano, garlic, cayenne, ale, and broth to the meat mixture. Bring to a boil over high heat.
5. Reduce the heat and simmer, stirring occasionally, until the meat cubes are very tender, 1 to 1-1/2 hours. Add the pinto beans and simmer for 15 minutes more.
6. Serve warm in individual bowls and top with the cheese and sour cream. Enjoy the chili on the grill.
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